Wednesday 26 October 2016

Effect and Energy Efficient Air Cooling For Industrial and Commercial Set-Ups

Air cooling is essential for both industrial as well as for residential set-ups. However, the industrial air cooling standards required are no doubt more complicated to conventional residential needs.

In industries such as pharmaceutical, food processing, biotechnology, etc., manufacturers have complex air cooling needs for their production units such as HEPA filtration systems, climate control and more. These industries need 100% clean and cool air for their manufacturing needs and to maintain good indoor air quality (IAQ).

Air cooler for industries:

Modern manufacturers have raised their standards to meet hi-tech industrial air cooling needs, as mentioned above. Indirect evaporative cooling is being preferred more due its various benefits. The HMX-IEC is a fine example of an industrial indirect evaporative cooling unit. The specialty of these machines is their ability to cool the surrounding space without addition of moisture. Therefore, these are generally preferred to be installed in areas where humidity needs to be maintained within a specific range. This HMX machine is also suitable for industrial use due to its ability to cool huge spaces. Many industries, starting from food processing, beverages, FMCG, automobile, etc. have found these cooling units useful.

Not just industries, this equipment can be used in commercial complexes as well. Indirect evaporative coolers enhance the indoor air quality, at the same time, while maintaining comfortable conditions for the human body (according to external conditions) are most desired for commercial complexes. Apart from this, the coolers are also preferred for use in restaurant kitchens and dining zones in the hospitality industry as well.

Desired features and standards:

It’s not just about air cooling, though. Features like BMS compatibility and speed control arrangements means that these direct or indirect evaporative coolers can be used in a number of applications. Such flexibility is one of the reasons that these coolers can be mated with industrial automation solutions. The HMX-Ambiator is another good example of an indirect evaporative cooler like the HMX-IECfor challenging industrial cooling applications.

No doubt these machines and the technologies used with these are best suited for modern industrial cooling industrial and commercial cooling applications. Apart from maintaining indoor air quality, these machines are preferred as they prevent sick building syndrome (SBS). Moreover, with zero usage of CFCs (chlorofluorocarbons), this equipment becomes absolutely eco-friendly, and hence helps in the reduction of greenhouse gas effects.

Hi-Tech Industrial Mixers For Better Results

Industrial mixers are extremely useful in sewage treatment plants and a number of other applications that involve industrial mixing . To deal with the challenging needs of sewage treatment plants and chemical mixing applications, modern industrial mixers and blenders consist of a blend of advanced technologies.

These flexible mixers are available in various tank sizes and shapes according to the industry needs. However, contemporary industrial mixers and blenders are designed specifically to be installed well with all tank shapes and sizes. In fact, these tanks are also being designed so that multiple mixers can be installed if desired.

Modern day mixers with greater flexibility:

As mentioned above, most modern mixers come with multi-functional abilities. A single mixer can be used for agitating, blending, mixing, and more. SulzerABS RW mixers is a fine example of equipment with multi-functional abilities.

These devices usually come with a built-in motor, which makes them useful for multiple applications. Moreover, this equipment can be fine-tuned depending on the size and design of every installation.

Needless to say the SulzerABS RW range of pumps are super performers with a mixing flow range of up to 6300 cubic meters per hour. The propeller size of these equipment varies within the range of 200 to 900 mm. These pumps are highly efficient in preventing deposits and floating crusts in pump sumps. Sewage treatment plants specifically find this equipment the most useful.

Features:

The hi-tech features of the devices like SulzerABS RW ensure that it offers superior performance. Features such as a patented solids deflection ring, modular motor, bearings lubricated for life, blockage-free propeller, flexible bracket to change directions, cast iron housing, etc., are the reasons that these devices are so distinguishing in comparison with those that were used earlier.

The SulzerABS XRW is another hi-tech submersible mixer used for a wide variety of industrial mixing applications. Similar to the ABS RW, the SulzerABS XRW also comes with abuilt-in motor for agitating, blending, mixing, dissolving and suspension of solids in municipal water treatment plants, industry, and agriculture.

These advanced mixers have turned out to be useful for many industries. Textile factories with built-in effluent treatment plants have found these mixers absolutely useful. Textile machine manufacturers in modern times are paying importance on developing devices which can comply with these mixers.

Thursday 20 October 2016

Computerised Equipment For The Modern Textile Industry

Fashion is a profitable business niche these days. With the growing interest towards latest wearable fashions, it has become essential for the textile manufacturers to be equipped with hi-techmachinery. For greater production of wearable fashion products, the weaving industry has to grow equivalently.

Fabric manufacturers need the most advanced warp preparation solutions as these are considered to be a crucial step for fabric formation. Like any other textile weaving machine, these warp preparation solutions are also aimed at greater economic efficiency and maintaining the best quality.

Digitized textile industry:

Machines like beaming machines, sectional warping machines,and others have been an integral part of any weaving industry.Due to the availability of latest technology and burgeoning demands for high quality products, modern textile industries are more interested in digitally controlled textile weaving machine and equipment. These computer controlled devices are known for their efficiency. In fact, such machines can operate at speeds of up to 1200 m/minute. At the same time, these are absolutely operator friendly as well.

Features like touch screen interfaces make these machines immensely user-friendly as they can be operated after a basic training of using them. Meeting industry demands, these devices are flexible enough for quick change-over to different yarn parameters. Be it shirting or home textiles, this equipment has a broad application range.

Automated process control:

The most challenging part of industrial weaving is considered process control. However, such challenges can be addressed with greater efficacy through these computer-controlled systems. These digitally controlled machinery can guarantee 100 percent process control throughout the winding process.

In addition, such devices have greater safety as well, through a multitude of features. Being absolutely user-friendly as mentioned above, this equipment ensures easy insertion of threads inside the comb.

Quality:

No doubt these automated weaving machines have revolutionized the entire textile industry. In addition, machines such as sizing machines, dyeing machines, and more are much more advanced these days.

Not just about production oriented devices, technology has developed the printing machinery in the textile arena as well. Ink filters these days are much more advanced than these used to be. Overall, technology has influenced both productivity and quality on a positive note.

For The Flawless and Most Superior Packaging Prints

Like manufacturing, production, and testing, packaging is also an exclusive department in any industrial process. As packaging has a direct impact on marketing, it’s given equal importance as the product quality. Packaging in modern times is much more technologically advanced.

Manufacturers have realized that a distinctive look of the print on the package can be one of the biggest selling points. Hence, modern packaging equipment systems are designed to work with the best printing equipment.

Plate-type capacitor based printing devices:

Printing machines for industrial packaging that are based on plate-type capacitor are quite popular among modern manufacturers. These machines are based on the development of a consistent electric field generation between the plates.

Printing equipment based on such plate-type capacitor principle are highly accurate in terms of ink transfer. No other device can transfer ink more uniformly than these devices.

In fact, these machines are also extremely user-friendly, while offering greater amount of control for the user.Apart from working flawlessly with packaging equipment systems, these devices can be controlled according to the production speed. This attribute makes these devices more cost-effective than others. These devices are much more reliable while printing colours with lighter and mid-level tones.

In addition, these plate-type capacitor based printing devices are essential for the challenging printing on a variety of substrates. In terms of quality of prints, these machines are highly efficient as the technology itself is meant to remove dots and to distribute the ink uniformly as it is possible.

Works with all solvents:

One of the commonly found issues among packaging systems has been their inability to be used with certain solvents. There are many such systems that don’t work well with solvents like toluene. However, the plate-type capacitor based printing devices have no such issues.

Advancements in the printing equipment are often compared to the advancements witnessed with the pumping industry. Magnetic drive pumps are considered equally revolutionary in pumping industry as of these printing devices in the packaging world.

Wednesday 12 October 2016

Checkpoints One Must Follow Investing in Packaging Equipment

In an era, when promotion matters much for the marketing of a product, increasingly importance is being given towards quality packaging. Today’s manufacturers have learned this lesson well, and hence stay equipped with the best quality packaging equipment.

However, it is important as well to understand that as the prints on the packaging are vital from a marketing point of view, and higher priority should be given on finding the best printing equipment.

The check points:

While selecting the best range of printing equipment, it is important to check its performance properly. Moreover, it needs to be ensured that the ink transfer over the substrate is done to perfection.

Using mediocre packaging equipment is a recipe for disaster; inviting issues such as missing dots, mostly in light tone ranges. In addition, mediocre equipment deliver less than desired printing density.

However, some industrial professionals ignore these points. This happens as most of the packaging equipment manufacturers in focus on the package film quality so much that other, equally important printing aspects are ignored.

Well, such strategies can be boomerang on manufacturers as well. After all, there is no meaning of the paper quality, if the print is not up to the mark.

Electrostatic printing devices: the most preferred among the industrialists

When it comes to the most advanced concepts used for developing high-end printing devices, users prefer printing equipment with plate-type capacitors. Renowned packaging equipment system manufacturers prefer devices based on this concept. A.T.E. Enterprises Private Limited offers Eltex Electrostatic Printing Assist that is a fine example of a device developed based on plate-type capacitor concepts.

The concept of plate-type capacitors is based on the generation of a homogeneous electric field between two fields, within which a dielectric is dragged to one side. Devices like Eltex Electrostatic Printing Assist apply the concept in the nip, being very specific to the point, where the ink has to be transferred.The best part about electrostatic support mediated ink transfer is the way it works evenly over the entire width.

Moreover, its ability to perform well with perfection, at both moderate and high production speeds, makes the concept more biddable for manufacturers as well as their end users.

Complete Overview of Machinery Required For A Textile Engineering Unit

The textile manufacturing industry is going through one of its most encouraging phases, powered by machinery that are designed with high technology. For various processes including spinning, knitting, printing, dyeing, embroidery and more, contemporary textile manufacturers can ensure the best quality equipment and machinery.

The modern textile industry is more machine dependent. Below are some important processes of textile industry and the advanced equipment used in them.

Spinning and weaving:

Spinning is no doubt one of the most crucial processes in textile manufacturing. It can be divided into sub-processes such as blowroom, carding, combing, bobbing transport, roving, yarn conditioning, etc.Moreover, for quality assurance, processes like humidification and air control along with testing equipment are also quite essential.

As it is one of the extensive and important sections ofa textile production unit, equipment here needs to be procured and installed only through the most experienced textile machine manufacturers.

Like spinning, a textile manufacturing unit’s functionality is incomplete without the best range of weaving equipment. Modern weaving units are machine dominated with a distinct set of equipment such as warp preparatory machines, beaming machines, sizing machines, assembling sizing machines, creels, and others.

Processing and garmenting:

Any textile processing unit needs a myriad range of accessories to complete many related tasks. A complete processing unit is the one that comes with a whole range of accessories for dyeing, printing, knitting, etc.

Users should employ high-tech equipment for important processes such as weaving fabrics, weft straightening, knit fabrics, etc. for a greater level of performance. Above all in textile processing, an effluent or wastewater treatment unit needs to meet the required industry standards.

In garmenting, modern units are equipped with high-tech tools for cutting, embroidery, sewing, etc.Moreover, lab-testing equipment must be of the ultimate standard at these units.

Non-wovens:

Like every other process, non-woven processes of a textile-engineering unit are given equal importance. The level and functionality of equipment for tasks like opening and blending, web forming, web bonding, drying, winding, air engineering, etc.are technically much more developed these days, accelerating the speed of production like never before.

It is always recommended for any textile-engineering set-up to have each component of a unit from only one manufacturer. This helps in easy replacement whenever required. Otherwise, finding the right set of textile machinery spare parts can be a tedious affair.

What Are Industrial Mixtures, Their Types, and Functionality?

Industrial mixers and blenders are primarily essential for blending different kinds of materials used in different industries for various production processes. These mixers and blenders are integral parts of industries such as food processing, pharmaceuticals, chemical, construction, and others.

These blenders are equipped with different types of blades to prepare the desired quality of mixture. These blenders and mixers play an important role in preparing uniform mixtures, especially when it is impossible to prepare these mixtures manually.

Various kinds of industrial mixers and blenders:

As mentioned above, industrial mixers and blenders are available in various ranges according to their functionality. For example, a dry blending mixer varies significantly from a paste mixer. Users need different kinds of blenders to deal with high viscosity products, and different ones for low viscosity materials.

Moreover, these types of equipment also vary according to the particle size or blending proportions of the materials as well. Again, mixers used for are search laboratory in biotechnology industry vary from industrial mixers and agitators that are used in a manufacturing or production unit. Dual-screw Continuous Processors are considered the best for high viscous mixings.

Application:

The best part about latest mixers and blenders is their ability to function at different temperature and pressure conditions. Parameters can be set according to the nature of components. In fact, it is now possible to integrate internal or external heating systems with advanced mixers and blenders as these are designed with the latest technology.

Moreover,users can have options to use various advanced features available with different types of blenders. These features and components include nozzles, electronic systems, CIP, and more.Today, most advanced industries use automated systems to make processes fast and efficient. Use of features such as hydraulic soft start mechanisms are preferred for a smoother operation.

Functionality:

The latest industrial mixers are not just limited to conventional batch mixing functionalities; these can be used for smaller and individual requirements also. There are also mixers available for mixing multiple dry ingredients or liquids exactly according to the requirements for having uniform mixtures.

These devices are quite simple to use due to their user-friendly features and uncomplicated functionality. For instance, you only need to put the required ingredients of proper quantity from one end, and the uniform mixture comes out from the other end in a smooth and continuous process. These continuous systems are simple to clean also. Designed with the latest technologies, industrial blenders in modern times can be extremely energy efficient.